[?]: S7-1200 самоперезапускается

Промышленные Логические Контроллеры SIMATIC S7-200/300/400
nemesis_782
Posts: 4
Joined: Mon Jan 09, 2012 6:58 am
Location: Беларусь

[?]: S7-1200 самоперезапускается

Post by nemesis_782 »

Здравствуйте уважаемые коллеги!

Прошу помощи в понимании причин сбоя контроллера SIMATIC S7-1200.
Сбой проявляется в неожиданном переходе контроллера в режим Power Off, затем практически мгновенно он начинает стартовать. Цикл работы установки из-за этого нарушается.
Для исключения возможных проблем с питанием был установлен бесперебойный источник питания перед контроллером, однако это проблемы не решило.
Был заменен модуль ЦПУ на аналогичный, что также не дало результатов.
Конфигурация следующая:
CPU 1214C AC/DC/Rly, 6ES7 214-1BG31-0XB0, v3.0.2
SM 1223 DI16/DQ16 x relay, 6ES7 223-1PL30-0XB0, v1.0
SM 1222 DQ16 x relay, 6ES7 222-1HH30-0XB0, v1.0
SM 1234 AI4/AQ2, 6ES7 234-4HE30-0XB0, v1.0

Диагностический буфер:
Spoiler
Show
Diagnostics buffer of the module S71200\CPU\CPU_1214C\MDD_6ES7214-1BG31-0XB0_3.0


Order no. / name Component Version
6ES7 214-1BG31-0XB0 Hardware 1
- - - Firmware 1443037186
Firmware expansion Firmware expansion ---


Rack: 0
Slot: 1




1 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 5:58:10.051 PM


2 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 5:58:09.997 PM


3 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 272

Incoming event
12/4/2013 5:58:09.940 PM


4 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 5:58:09.940 PM


5 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 271

Incoming event
12/4/2013 5:58:09.935 PM


6 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 270

Incoming event
12/4/2013 5:58:09.929 PM


7 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 5:58:08.606 PM


8 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 5:58:08.606 PM


9 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 3:37:01.071 PM


10 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 3:37:01.009 PM


11 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 272

Incoming event
12/4/2013 3:37:00.957 PM


12 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 3:37:00.956 PM


13 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 271

Incoming event
12/4/2013 3:37:00.942 PM


14 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing -

|>
HW_ID= 270

Incoming event
12/4/2013 3:37:00.942 PM


15 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 3:36:59.611 PM


16 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/4/2013 3:36:59.611 PM


17 of 50; Event ID: 16# 06:0440
Fault: No sensor or load voltage
|> HW_ID= 272

Incoming event
12/4/2013 1:23:01.320 PM


18 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:29:24.971 PM


19 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:29:24.908 PM


20 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:29:24.845 PM


21 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:29:23.504 PM


22 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:29:23.504 PM


23 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:01:47.071 PM


24 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:01:47.012 PM


25 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:01:46.949 PM


26 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:01:45.609 PM


27 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 6:01:45.609 PM


28 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 3:21:13.091 PM


29 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 3:21:13.028 PM


30 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 3:21:12.970 PM


31 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 3:21:11.624 PM


32 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 3:21:11.624 PM


33 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 2:16:32.091 PM


34 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 2:16:32.031 PM


35 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STOP (initialization) to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 2:16:31.969 PM


36 of 50; Event ID: 16# 02:4001
CPU info: Power on
memory card type: No memory card

|> CPU changes from NO POWER to STOP (initialization) mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 2:16:30.631 PM


37 of 50; Event ID: 16# 02:4002
CPU info: Power off

|> CPU changes from RUN to NO POWER mode

|> HW_ID= 52 - Operating mode control

Outgoing event
12/2/2013 2:16:30.631 PM


38 of 50; Event ID: 16# 02:400C
CPU info: Follow-on operating mode change
Power-on mode set: WARM RESTART to RUN (if CPU was in RUN before power off)

Pending startup inhibit(s):
- No startup inhibit set

|> CPU changes from STARTUP to RUN mode

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:22.541 PM


39 of 50; Event ID: 16# 02:400E
CPU info: Communication initiated request: WARM RESTART
Pending startup inhibit(s):
- No startup inhibit set


|> CPU changes from STOP to STARTUP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:22.483 PM


40 of 50; Event ID: 16# 02:4000
CPU info: New startup information
Pending startup inhibit(s):



|> Current CPU operating mode: STOP

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:22.483 PM


41 of 50; Event ID: 16# 02:4000
CPU info: New startup information
Pending startup inhibit(s):
- Manual warm restart required



|> Current CPU operating mode: STOP

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:16.983 PM


42 of 50; Event ID: 16# 02:4000
CPU info: New startup information
Pending startup inhibit(s):
- Operating mode change not allowed while loading the HW configuration
- Manual warm restart required



|> Current CPU operating mode: STOP

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:15.752 PM


43 of 50; Event ID: 16# 02:400E
CPU info: Communication initiated request: STOP
Pending startup inhibit(s):
- Manual warm restart required


|> CPU changes from RUN to STOP mode

|> HW_ID= 52 - Operating mode control

Outgoing event
11/28/2013 7:51:15.651 PM


44 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Outgoing event
11/28/2013 7:36:35.336 PM


45 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Incoming event
11/28/2013 7:36:34.416 PM


46 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Outgoing event
11/28/2013 7:09:17.636 PM


47 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Incoming event
11/28/2013 7:09:16.716 PM


48 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Outgoing event
11/28/2013 7:05:32.606 PM


49 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Incoming event
11/28/2013 7:05:31.606 PM


50 of 50; Event ID: 16# 06:01C0
Fault: High limit exceeded
|> HW_ID= 264, Input channel number 0

Outgoing event
11/28/2013 7:04:32.266 PM
Заранее благодарю за помощь.
NickLu2
Posts: 31
Joined: Wed Apr 21, 2010 4:25 pm

Re: [?]: S7-1200 самоперезапускается

Post by NickLu2 »

От того же источника питания что-нибудь еще запитано? Например, один из выходов может быть закорочен, когда мы его включаем -> просадка напряжения и перезапуск.
Другой вариант - один из модулей или карта памяти (если есть) глючит. Например
5 of 50; Event ID: 16# 02:3951
Fault: Hardware component removed or missing
может появляться при неисправности или отсутствия питания какого-нибудь модуля.

PS Погуглил номер вашего сбоя. Нашел http://iadt.siemens.ru/forum/viewtopic. ... b79f4301c1. Мысли-то совпали :D